Filling line "smart filling systems"

filling line

smart filling systems

save time on dose adjustment

Doze readjusting in one click

Recipe

is an algorithm for filling containers with individual speed settings for each dosing stage

Settings of the filling algorithm are saved as
recipes for each type of container. Time-saving when readjusting to another container type as
compared to the volumetric piston systems
is 3...4 hours.

Control system stores up to

100recipes

Smart Filling Systems

quicklyremove the nozzle

do not fill with liquid

For high performance

slowly

fill with liquid
raise the nozzle

To prevent foaming
and splashing out of the product

quickly

fill with liquid
raise the nozzle

For high performance

slowly fill with liquid

do not raise the nozzle

To prevent foaming

End of cycle Accurate dosing Rough dosing Start of cycle

High
capacity
without foaming and
splashing out

Smart filling systems is a filling system with
flexible settings for the speed of filling
liquid and raising the nozzle for four
stages of dosing. Four stages
dosing is enough but possible
to increase the number for containers of complicated
form. To reduce vibration
smooth acceleration of the speed of lifting and lowering the nozzle is used.

Conveyor control

Industrial controller of filling system controls the movement of the conveyor in order to avoid crushing of the container and splashing out of the product. mode of operation depends on the volume and physical properties of the container.

Constant conveyor movement

at a predetermined speed is used for rigid containers of small
volumes, which are not deformed when pouring a full dose.

Stopping of the conveyor when filling
the specified percentage

to avoid crushing of the container.

System components

flow meter or dosing by time

filling liquid and viscous products with an accuracy of ±0.15% and a dose volume from 100 ml to 20 l. A Coriolis flow meter measures product by weight, an electromagnetic flow meter by volume, and dosing over time has a low cost and maintenance cost.

Nozzles lifting servo

moves the carriage using the algorithm specified in the recipe (by default, the recipe contains 4 programmable position points) at a speed of up to 400 mm/s (max 600 mm/s). Positioning accuracy ±0,5 mm. Does not require maintenance and lubrication.

touch-screen control panel

17,5 cm in diagonal is designed for setting and controlling the filling process. The panel displays the current state of the system, indicating errors and reasons for stopping the work. Settings are stored in the internal non-volatile memory.

automatic line

Feed table for round containers from 2 200 USD
Modular table for rectangular containers from 5 500 USD
Automatic filling unit from 20 000 USD
automatic capping machine from 8 000 USD
Automatic labeling machine from 1000 USD
Outfeed table for containers of any shape from 2 200 USD

application industries

Agricultural chemicals

Household chemicals

Automotive chemicals

Industrial oils

Building mixtures

semi-automatic line

application industries

Agricultural chemicals

Household chemicals

Automotive chemicals

Industrial oils

Building mixtures

automatic filling line

The automatic filling line of liquid products is designed for filling, capping and labeling consumer packaging in automatic mode. The filling equipment uses Smart Filling Systems for precise dosing, it allows avoiding foaming in plastic bottles and canisters of complex shape.

Line capacity
up to

6000

liter bottles per hour

Automatic filling unit

Designed for dosed bottling of liquid and viscous products in consumer packaging and made by technology Smart Filling System. Filling unit fills from 2 to 16 bottles or cans in one cycle.

TECHNICAL SPECIFICATIONS:

Dosing method: Coriolis flowmeter / electromagnetic, by time
Capacity (on water): to 60 bottles/min. (500 ml)
Dose volume: 100 ... 20 000 ml
Dosing accuracy:

— by time: ±1,5%
— by flow meters: ±0,5%

Volume intermediate tank: to 500 liters
Pressure of compressed air supplied to the line: 6-8 bar
Maximum compressed air consumption: not more than 150 l/min.
Power supply parameters
— voltage: 380 V
— frequency: 50 Hz
Power consumption: not more than 4,0 kW
Overall dimensions: not more than L4000 x B1600 x H2500 mm
Filling unit weight: not more than 520 kg
Material of parts contacting with the product packaged: steel AISI 304, AISI 316, Ti, PP, PVC, PTFE, NBR, FPM, EPDM.

Price: from 20 000 USD

automatic capping machine

Designed for automatic closing of consumer packaging.

Orientation and sketching node designed taking into account the peculiarities of the cover and depending on the assortment, it is completed with replaceable heads and induction sealing.

Containers are automatically oriented in relation to the actuators.

TECHNICAL SPECIFICATIONS:

Pressure of compressed air supplied to the line: 6-8 bar
Maximum compressed air consumption: not more than 750 l/min.
Power supply parameters :

— voltage: 380 V
— frequency: 50 Hz

Power consumption: not more than 1,0 kW
Overall dimensions: not more than L3000 x B1600 x H2500 mm
Closing machine weight: not more than 300 kg

Price: from 8 000 USD

Automatic labeling machine

TYPES OF CONFIGURATION:

Designed for applying self-adhesive labels on cylindrical, rectangular and oval containers. The applicator for separating the label from the base layer is produced in two sizes for labels with a height of 150 and 250 mm. Additionally, a dater is installed on the applicator to apply the date of manufacture

TECHNICAL SPECIFICATIONS:

Type of label used: self-adhesive on roll
Line capacity: 6 000 pieces/hour (at a maximum conveyor speed and an entry interval of containers 200 mm)
Number of applicators: 1 or 2 pcs.
Units drive: electric
Power supply parameters:

— voltage: 220 V
— frequency: 50 Hz

Power consumption: not more than 1,9 kW
Overall dimensions: not more than L2000 x B2320 x H1700 mm
Weight: not more than 245 kg
Material of parts: steel AISI 304, aluminum alloy 2017 Т451

Price: from 9 500 USD

Automatic machines for feeding and outfeeding of containers

Modular table for rectangular containers

Price: from 5 500 USD

Feed table for round containers

Price: from 2 200 USD

Outfeed table for containers of any shape

Price: from 2 200 USD

Semi-automatic filling machine

Designed for filling consumer packaging with liquid products. The performance of semi-automatic filling equipment depends on the physical capabilities of the operator. To simplify the orientation of the container, the semiautomatic filling machine is equipped with an adjustable orientator.

TECHNICAL SPECIFICATIONS:

Dosing method: Coriolis flowmeter / electromagnetic, by time
Capacity (on water): to 10 (volume 1 000 ml) bottles/min.
Dose volume: 100 ... 10 000 ml
Units drive: pneumatic
Dosing accuracy:

— by time: ±1,5%
— by flow meters: ±0,5%

Pressure of compressed air supplied to the line: 6-8 bar
Maximum compressed air consumption: not more than 100 l/min.
Volume intermediate tank: to 20 liters
Power supply parameters:
— voltage 220 V

— frequency: 50 Hz

Power consumption: not more than 0,2 kW
Overall dimensions: not more than L1000 x B1000 x H1800 mm
Filling unit weight: not more than 130 kg
Material of parts contacting with the product packaged: steel AISI 304, AISI 316, Ti, PP, PVC, PTFE, NBR, FPM, EPDM.